Pre-production
All incoming orders are subjected to production planning and quality assurance procedures to ensure we are able to fully comply with the order specifications. After acceptance a written acknowledgement is sent to the customer setting out the conditions of acceptance along with due dates etc.
Injection moulding process
Each order is logged into our system to show when it is due on the press and the date that shipment has been confirmed. The specific press that the component will be manufactured on has the Works Order documentation stored in a holder on the press so that the operator can check any details he might require at his work station. On commencement of production our QA team will monitor first-offs and subject them to a full Analysis before releasing the item for production. Once in production set parameters as regards continued inspection are adhered to, dependant upon the requirements set by the customer and our QA department. Our QA Manager makes the final decision as regards all Quality matters and spends a fair proportion of his time in the manufacturing plant ensuring all procedures are complied with.
Assembly
Increased demand for assemblies has encouraged us to take on more finished assembly work, as a complementary service to the moulding process. We have built up a nucleus of highly skilled assembly workers who are capable of high output rates on some of the most intricate assemblies. Additionally we have installed a dedicated machining and assembly cell for a major customer as they wanted to divest themselves of the assembly process. This has proved to be a very successful transfer and we now mould, machine, assemble and test their products so that they only have to ship them out direct to their clients as a finished unit.
Example products
